ORION Series

(H4000 | H5000 | H5500 | H6000 | H6600 | H8000 | H8800 | H10000 | H12000 )

ORION horizontal machining centers are designed and manufactured to deliver excellent machine precision with the use of high precision components and thermo friendly features.

Overview & Features

Brand Story
ORION is a prominent constellation of bright stars located on the celestial equator and visible thought the world. ORION series is a constellation of Next -gen Horizontal machining centers setting new bench marks in specifications and performance for our global clients. It is a result of Indo-German engineering excellence for your competitive manufacturing.
Unique Selling Features
- Precision
  Productivity
  Ergonomics
  Reliability
  User screens.
Standard Features
- Roller type guide-ways for all linear axes
- Precise ball-screws for all linear axes
- Electronic counter balance for the vertical axes
- Automatic centralised lubrication system
- AC servo drives for all axes
- Air blast for spindle taper cleaning
- Basic coolant system with bed wash and flood coolant
- Lamella covers on linear axes
- AC unit for electrical cabinet
- Hydraulic powerpack
- BT spindle tapper
- Absolute encoders for all axes
- 8.4" color LCD display
- Backlash and pitch error compensation
- Rigid tapping and retract function
- Simultaneous interpolation upto 4 axes
- Linear, circular and helical interpolation
- Polar coordinate programming
- Tool life management
- Machine alarm diagnostics
- Overhead shower wash
- Energy saving function
- Operator door safety interlock
- 3 - tier signal tower lamp
- Machine lamp
- Coolant gun
- Automatic pallet changer (rotary type)
- Fanuc Oi MF with B series motors and drives
- Chip conveyor with chip trolley
Optional Features
- High-pressure coolant through spindle system (16 bar / 40 bar) with non-consumable filtration system
- Tool magazine capacity of 40 tools and 60 tools
- Linear scales
- Thermal compensation sensors for linear axes
- Continuous rotary table ( 0.001 deg x 360000)
- Measuring probe
- Chiller for clean coolant system
- Mist collector
- Machine color as per customer requirement
- Front gauge panel
- Hydraulic connections for fixture through rotary distributor (top side)

Watch Orion Series 1 Live In Action!

SPECIFICATIONS

Orion Series 1

		ORION SERIES 1
AXES		ORION H 4000	ORION H 5500
Traverse (X/Y/Z)	mm	600 × 560 × 600	800 × 800 × 800
Rapid Rates(X/Y/Z)	m/min	60	60
Max acceleration	g	0.9	0.7
Table top to spindle center	mm	100-660	100-900
Table center to spindle face	mm	100-700	100-900
SPINDLE- std		ORION H 4000	ORION H 5500
Spindle taper	type	HSK A 63	HSK A 63/ BT 40
Spindle power, Fanuc, Cont./S2	kW	18.5 / 22	18.5 / 22
Maximum spindle torque, Cont./S3	Nm	50 / 120	50 / 120
Spindle power, Siemens Cont.	kW	26.4	26.4
Maximum spindle torque, S1/S6 25%	Nm	126 / 84	126 / 84
Spindle speed- Fanuc (Siemens)	rpm	12,000 (15,000)	12,000 (15,000)
Spindle acceleration time - Fanuc (Siemens)	sec	0.7 (2.5)	0.7 (2.5)
Spindle bearing diameter	mm	70	70
SPINDLE - HIGH TORQUE OPTION - Fanuc/ Mitsubishi		ORION H 4000	ORION H 5500
Spindle power- cont./S2	kW	-	22/26
Maximum spindle torque- cont/S3	Nm	-	136/302
Spindle speed	rpm	-	14,000
Spindle bearing diameter	mm	-	80
SPINDLE - HIGH TORQUE OPTION - Siemens		ORION H 4000	ORION H 5500
Spindle power- cont	kW	-	26
Maximum spindle torque- cont/S6, 25%	Nm	-	150/230
Spindle speed	rpm	-	14,000
Spindle bearing diameter	mm	-	80
INDEX TABLE		ORION H 4000	ORION H 5500
Pallet size	mm	400 × 400	500 × 500
Pallet type		tapped holes	tapped holes
Load capacity	kg	400	700
Maximum job swing(dia × height)	mm	630 × 750	800 × 1000
Pallet height from ground level	mm	1100	1100
Index positions	deg	360 × 1deg	360 × 1deg
Direct drive rotary table - optional	deg	360,000 × 0.001 deg	360,000 × 0.001 deg
AUTOMATIC TOOL CHANGER		ORION H 4000	ORION H 5500
Number of tools	No	40(60)	40(60)
Max tool diameter with adjacent pockets, full/empty	mm	75/125	125/250
Maximum tool length	mm	360	430
Maximum tool weight	kg	8( 40T) / 12(60 T)	8( 40T) / 12(60 T)
Tool changing time- BT/HSK- retaining collet	sec	1.0(3kg tool weight)	2.0(1.4)(3kg tool weight)
Chip to chip time(min)As per ISO 10791-9	sec	2.4(3kg tool weight)	3.7(3.1)(3kg tool weight)
PALLET CHANGER		ORION H 4000	ORION H 5500
Pallet change time(avg load,excluding seat check time)	sec	9	9
ACCURACY AS PER ISO 230/2
Linear Axes		ORION H 4000	ORION H 5500
Positioning A- with encoder (with linear scale option1)	mm	0.010(0.008)	0.010(0.008)
Positioning R- with encoder (with linear scale option1)	mm	0.007(0.005)	0.008(0.005)
ROTARY AXES
Positioning A	arc sec	10	10
Repeatability R	arc sec	7	7
MACHINE INSTALLATION DATA		ORION H 4000	ORION H 5500
Basic weight	kg	10,000	12,000
Floor space (machine only) W*D	mm	2550*4525	2775*5283
Compressed Air	bar	6	6
Total Connected load- Cont/30min	kVA	40/50	50/60
Power Supply		3 phase, 415 V, 50 Hz	3 phase, 415 V, 50 Hz
CNC SYSTEM: Fnuc Oi MF+/Mitsubishi

Orion Series 2

		ORION SERIES 2
AXES		ORION H 5500-50	ORION H 6600	ORION H 8000	ORION H 8800
Traverse (X/Y/Z)	mm	740 × 740 × 800	1000 × 1000 × 1000	1250 × 1000 × 1000	1400 × 1200 × 1350
Rapid Rates(X/Y/Z)	m/min	60	60	60	40
Max acceleration	g	0.7	0.6	0.6	0.4
Table top to spindle center	mm	120-860	120-1120	120-1120	155-1355
Table center to spindle face	mm	20-820	150-1150	200-1200	200-1550
SPINDLE- std
Spindle taper	type	HSK A 100/ BT 50	HSK A 100/ BT 50	HSK A 100/ BT 50	HSK A 100/ BT 50
Spindle power, Fanuc, Cont./S2	kW	22/ 30	30/37	30/37	30/37
Maximum spindle torque, Cont./S3	Nm	249/ 414	353/699	353/699	353/699
Spindle power, Siemens Cont.	kW	-	-	63/63	63/63
Maximum spindle torque, S1/S6 25%	Nm	126/ 84	300	300	300
Spindle speed- Fanuc (Siemens)	rpm	10,000	10,000	10,000	10,000
Spindle acceleration time - Fanuc (Siemens)	sec	3	3	3	3
Spindle bearing diameter	mm	90	100	100	100
SPINDLE - HIGH TORQUE OPTION - Fanuc/ Mitsubishi
Spindle power- cont./S2	kW	-	30/37	30/37	30/37
Maximum spindle torque- cont/S3	Nm	-	505/1009	505/1009	505/1009
Spindle speed	rpm	-	6,000	6,000	6,000
Spindle bearing diameter	mm	-	120	120	120
SPINDLE - HIGH TORQUE OPTION - Siemens
Spindle power- cont	kW	-	37	37	37
Maximum spindle torque- cont/S6, 25%	Nm	-	585/885	585/885	585/885
Spindle speed	rpm	-	6,000	6,000	6,000
Spindle bearing diameter	mm	-	120	120	120
INDEX TABLE
Pallet size	mm	500 × 500	630 × 630	800 × 800	800 × 800
Pallet type		tapped holes	tapped holes	tapped holes	tapped holes
Load capacity	kg	700	1250	1500	2000
Maximum job swing(dia × height)	mm	800 × 1000	1050 × 1300	1250 × 1300	1450 × 1450
Pallet height from ground level	mm	1100	1250	1250	1250
Index positions	deg	360 × 1deg	360 × 1deg	360 × 1deg	360 × 1deg
Direct drive rotary table - optional	deg	360,000 × 0.001 deg	360,000 × 0.001 deg	360,000 × 0.001 deg	360,000 × 0.001 deg
AUTOMATIC TOOL CHANGER
Number of tools	No	40(60)	60(80/120)	60(80/120)	60(80/120)
Max tool diameter with adjacent pockets, full/empty	mm	125/250	125/250(315 with limit)	125/250(315 with limit)	125/250(315 with limit)
Maximum tool length	mm	500(410 for BT 50)	600	600	600
Maximum tool weight	kg	20(40 T) 25 (60T)	30	30	30
Tool changing time- BT/HSK- retaining collet	sec	2.9(2.0)(7kg tool weight)	2.9(2.0)(7kg tool weight)	2.9(2.0)(7kg tool weight)	2.9(7kg tool weight)
Chip to chip time(min)As per ISO 10791-9	sec	4.7(3.8)(7kg tool weight)	5.1(4.2)(7kg tool weight)	5.3(4.4)(7kg tool weight)	6.1(7kg tool weight)
PALLET CHANGER
Pallet change time(avg load,excluding seat check time)	sec	9	14	16	25
ACCURACY AS PER ISO 230/2
Linear Axes
Positioning A- with encoder (with linear scale option1)	mm	0.010(0.008)	0.010(0.008)	0.010(0.008)	0.010(0.008)
Positioning R- with encoder (with linear scale option1)	mm	0.008(0.005)	0.008(0.005)	0.008(0.005)	0.008(0.005)
ROTARY AXES
Positioning A	arc sec	10	10	10	12
Repeatability R	arc sec	7	7	7	9
MACHINE INSTALLATION DATA
Basic weight	kg	13,000	20,000	22,000	26,000
Floor space (machine only) W*D	mm	3100*5300	3465*6222	3765*6472	3965*7150
Compressed Air	bar	6	6	6	6
Total Connected load- Cont/30min	kVA	50/60	80/90	80/90	80/90
Power Supply		3 phase, 415 V, 50 Hz	3 phase, 415 V, 50 Hz	3 phase, 415 V, 50 Hz	3 phase, 415 V, 50 Hz
CNC SYSTEM: Fnuc Oi MF+/Mitsubishi

Orion Series 3

		ORION SERIES 3
AXES		ORION H 10000	ORION H 12000
Traverse (X/Y/Z)	mm	1600 × 1400 × 1400	2000 × 1400 × 1400
Rapid Rates(X/Y/Z)	m/min	40	40
Max acceleration	g	0.4	0.4
Table top to spindle center	mm	120 -1520	120-1520
Table center to spindle face	mm	300 - 1700	300-1700
SPINDLE- std
Spindle taper	type	HSK A 100/ BT 50	HSK A 100/ BT 50
Spindle power, Fanuc, Cont./S2	kW	30/37	30/37
Maximum spindle torque, Cont./S3	Nm	353/699	353/699
Spindle power, Siemens Cont.	kW	63/63	63/63
Maximum spindle torque, S1/S6 25%	Nm	300	300
Spindle speed- Fanuc (Siemens)	rpm	10,000	10,000
Spindle acceleration time - Fanuc (Siemens)	sec	3	3
Spindle bearing diameter	mm	100	100
SPINDLE - HIGH TORQUE OPTION - Fanuc/ Mitsubishi
Spindle power- cont./S2	kW	30/37	30/37
Maximum spindle torque- cont/S3	Nm	505/1009	505/1009
Spindle speed	rpm	6,000	6,000
Spindle bearing diameter	mm	120	120
SPINDLE - HIGH TORQUE OPTION - Siemens
Spindle power- cont	kW	37	37
Maximum spindle torque- cont/S6, 25%	Nm	585/885	585/885
Spindle speed	rpm	6,000	6,000
Spindle bearing diameter	mm	120	120
INDEX TABLE
Pallet size	mm	1000 × 1000	1250 × 1000
Pallet type		T-slots	T-slots
Load capacity	kg	3000	4000
Maximum job swing(dia × height)	mm	1800 × 1400	2200 × 1400
Pallet height from ground level	mm	1250	1350
Index positions	deg	-	-
Direct drive rotary table - optional	deg	360,000 × 0.001 deg	360,000 × 0.001 deg
AUTOMATIC TOOL CHANGER
Number of tools	No	60(80/120)	60(80/120)
Max tool diameter with adjacent pockets, full/empty	mm	125/250(315 with limit)	125/250(315 with limit)
Maximum tool length	mm	600	600
Maximum tool weight	kg	30	30
Tool changing time- BT/HSK- retaining collet	sec	2.9(7kg tool weight)	2.9(2.5)(7kg tool weight)
Chip to chip time(min)As per ISO 10791-9	sec	6.5(7kg tool weight)	6.5(7kg tool weight)
PALLET CHANGER
Pallet change time(avg load,excluding seat check time)	sec	35	40
ACCURACY AS PER ISO 230/2
Linear Axes
Positioning A- with encoder (with linear scale option1)	mm	0.010(with scale)	0.010(with scale)
Positioning R- with encoder (with linear scale option1)	mm	0.007with scale)	0.007with scale)
ROTARY AXES
Positioning A	arc sec	12	20
Repeatability R	arc sec	9	15
MACHINE INSTALLATION DATA
Basic weight	kg	28,000	30,000
Floor space (machine only) W*D	mm	4430*8650	4830*8650
Compressed Air	bar	6	6
Total Connected load- Cont/30min	kVA	90/100	90/100
Power Supply		3 phase, 415 V, 50 Hz	3 phase, 415 V, 50 Hz
CNC SYSTEM: Fnuc Oi MF+/Mitsubishi